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Falcon 7X Maintenance Inspections

The Falcon 7X maintenance cycle is based on four types of inspections:

  • Basic inspections: every 12 months or 400 flight hours**
  • “12 M or 800 FH” inspections: every 12 months or 800 flight hours, whichever is reached first**
  • B inspection: every 2400 flight hours.
  • C inspection: every 4000 flight cycles or 96 months, whichever is reached first.

** Check the most recent revision to the maintenance manual for current maintenance schedules and allowable tolerances.

Basic Inspection

Must be performed every 12 months or 400 flight hours, whichever is reached first.**

The Basic Inspection is a very simple inspection that includes mainly a walk-around inspection, reading of the maintenance messages, and operational checks.

** Check the most recent revision to the maintenance manual for current maintenance schedules and allowable tolerances.

Estimated Lead Time: 3 days
Estimated Downtime: Contact your Dassault Falcon Jet Service Center Sales Rep for Downtime.

Lead times and downtimes vary depending on which level of service is being performed.

12M or 800FH Inspections

Must be performed every 800 flight hours or 12 months, whichever is reached first.**

The purpose of the “12M or 800FH” inspection is to ensure periodic verification of the aircraft condition regardless of utilization rate.

Four inspections are defined in this category:

  • “12M or 800FH” inspections – every 12 months or 800 flight hours, whichever is reached first**
  • “24M or 1600FH” inspections – every 24 months or 1600 flight hours, whichever is reached first**
  • “36M or 2400FH” inspections – every 36 months or 2400 flight hours, whichever is reached first**
  • “48M or 3200FH” inspections – every 48 months or 3200 flight hours, whichever is reached first**

** Check the most recent revision to the maintenance manual for current maintenance schedules and allowable tolerances.

Estimated Lead Time: 14 – 30 days
Estimated Downtime: Contact your Dassault Falcon Jet Service Center Regional Sales Manager for downtime.

Lead times and downtimes vary depending on which level of service is being performed.

800FH and 1600FH Inspections

Must be performed every 800 flight hours and 1600 flight hours.**

Two inspections are defined in this category:

  • 800FH” inspections – must be performed every 800 flight hours**
  • 1600FH” inspections – must be performed every 1600 flight hours**

** Check the most recent revision to the maintenance manual for current maintenance schedules and allowable tolerances.

Estimated Lead Time: 14 – 30 days
Estimated Downtime: Contact your Dassault Falcon Jet Service Center Regional Sales Manager for downtime.

Lead times and downtimes vary depending on which level of service is being performed.

B Inspection

Must be performed every 2400 hours.**

The purpose of the B inspection is to ensure operational and/or functional capabilities of systems whose condition is related to flight hours.

Four inspections are defined in this category:

  • 1B inspection – must be performed every 2400 flight hours, whichever is reached first**
  • 2B inspection – must be performed every 4800 flight hours, whichever is reached first**
  • 3B inspection – must be performed every 7200 flight hours, whichever is reached first**
  • 4B inspection – must be performed every 9600 flight hours, whichever is reached first**

** Check the most recent revision to the maintenance manual for current maintenance schedules and allowable tolerances.

Estimated Lead Time: 14 days
Estimated Downtime: Contact your Dassault Falcon Jet Service Center Regional Sales Manager for downtime.

Lead times and downtimes vary depending on which level of service is being performed.

C Inspection

Must be performed every 4000 flight cycles or 96 months, whichever is reached first.**

The purpose of the C inspection is to perform a comprehensive inspection of the aircraft and systems. This is the most wide-ranging inspection on the Falcon aircraft.

Three inspections are defined in this category:

  • 1C inspection – must be performed every 96 months or 4000 flight cycles, whichever is reached first**
  • 2C inspection – must be performed every 192 months or 8000 flight cycles, whichever is reached first**
  • 3C inspection – must be performed every 288 months or 12000 flight cycles , whichever is reached first**

** Check the most recent revision to the maintenance manual for current maintenance schedules and allowable tolerances.

  • The OEM facilities have the required tooling, trained technicians, and significant experience to complete the “C” inspection with minimum downtime.
  • All projects are managed through a standardized process across the Dassault Falcon Jet MRO network to ensure the best results for your aircraft service.

Estimated Lead Time: 30 – 45 days
Estimated Downtime: Contact your Dassault Falcon Jet Service Center Regional Sales Manager for downtime.

Lead times and downtimes vary depending on which level of service is being performed.

Optimized Continuous Inspection Program (OCIP)

At the request of operators, Dassault Aviation has developed an Optimized Continuous Inspections Program, which is customized for each operator covering the A, or A and B inspections and multiples. These maintenance programs are an option available for operators who request it from the manufacturer. In order to satisfy a maximum number of operators, two cycles have been retained:

  • High rate of use: >800 flying hours per year
  • Low and medium rate of use: <800 flying hours per year

Estimated Downtime

The lead times and downtimes listed in each section above are general estimates only. Please contact your Dassault Falcon Jet Service Center Regional Sales Manager for schedule and lead time of the total project on your aircraft.

Links & Downloads

For more information, visit the DFJ Customer Portal (login required).